Square Frame Forming & Welding Integrated Machine

Main Features

• Integrated Forming and Welding Process The machine combines cutting, bending, forming, and welding in one system. This reduces separate handling steps and helps maintain better consistency from raw material to finished square frame.
• Servo-Driven Forming Control Servo-driven movement improves forming accuracy and repeatability. It helps keep frame angles stable and supports smoother adjustment for different product sizes.
• Precision Tooling and Fixtures Dedicated forming tools and welding fixtures keep the material aligned throughout the process. Accurate positioning helps reduce distortion, joint offset, and frame size variation.
• Stable Resistance Welding Performance Copper electrode assemblies provide reliable conductivity and stable welding output. Controlled pressure and welding time help create firm joints with clean appearance.
• Programmable CNC Control The control system supports parameter setting for feeding length, forming action, welding time, welding current, clamping sequence, and cycle operation. This makes production adjustment more convenient.
• Flexible Product Adaptation Quick fixture adjustment or replaceable tooling can support different square frame dimensions, material thicknesses, and joint designs.
• Compact Vertical Structure The machine uses a practical vertical layout that saves workshop space while keeping the forming and welding areas accessible for operation, inspection, and maintenance.

Application Range

This equipment is suitable for forming and welding square frames used in stationery, office accessories, and light metal products.

Typical applications include:

• Square memo box frame production
• Metal stationery frame forming and welding
• Office organizer frame welding
• Square wire frame production
• Small storage basket frame manufacturing
• Metal tray frame forming and welding
• Light metal support frame assembly
• Customized square frame component production

Suitable materials may include:

• Low-carbon steel wire
• Iron wire
• Steel strip
• Stainless steel wire
• Other conductive metal materials suitable for resistance welding

Production Advantages

Installation and Operation Support

Jiaxiao can provide practical technical support for machine setup and process adjustment. After the machine arrives at the production site, technical guidance can help operators understand the working sequence and daily maintenance points.

Support may include:

• Installation guidance
• Machine leveling instruction
• Electrical and pneumatic connection guidance
• Control system setup
• Welding parameter adjustment
• Forming tooling adjustment
• Trial production support
• Operator training
• Maintenance instruction
• Troubleshooting guidance
• Process optimization suggestions

Product Page FAQ

• What products can this machine produce? It is mainly used for square memo box frames, stationery metal frames, office organizer frames, small metal basket frames, metal tray frames, and similar light-duty square or rectangular frame components.
• Can the machine be customized for different frame sizes? Yes. The forming tooling, fixture, feeding length, welding position, and control program can be customized according to actual frame dimensions and material specifications.
• What materials can be used? The machine can be applied to low-carbon steel wire, iron wire, steel strip, stainless steel wire, and other conductive metal materials suitable for resistance welding.
• How does the machine improve frame consistency? Servo feeding, precision tooling, controlled clamping, and programmable welding parameters help maintain stable side length, corner angle, joint position, and weld quality.
• Can the machine support product size changeover? Yes. Depending on the product range, the machine can use adjustable settings, replaceable tooling, or customized fixture structures to support different frame specifications.
• What information is needed for technical evaluation? Useful information includes frame drawings, photos, material type, wire diameter or strip thickness, finished frame size, joint position, required output, and workshop power supply.
• Is sample testing available before delivery? Yes. The machine can be tested with sample material or product specifications to verify forming accuracy, welding strength, operating sequence, and production stability.